Hi all!
A Brief Heistory:I have long been interested in mankind's trek to break free from dependence on non-renewable resources. I then became interested in how I could do my part (and save money). After subscribing to Mother Earth News Mag.(MENM), developing allergic reactions to some of my favorite fruits and veggies, and watching documentaries on the state of the American Ag industry, I wanted to know how our family could rely less on these industries, and more on ourselves in a mini-homestead kind-of way. So we then started a garden. Good Experience, decent results, but boy did it require a lot of work. (weeding, watering, and de-pesting) Admittedly the Pennsylvania clayey soil didn't help our plight for a diverse crop (melons and root veggies faired poorly).
Now life has taken us to a new home in North Carolina near Fayetteville, with a large yard and possibilities galore. I ran across a YouTube videos
http://www.youtube.com/watch?v=DE7Fyv4hokw looking for geodesic dome greenhouses, and stumbled on AP. Then, with a flurry of watching and educating and reading library books, I suggested that we start an indoor garden using AP to my fiance-Kris. We were already talking about building multi-tier shelfs to house the numerous plants we have in the South facing windows. And she had mentioned fishes in the past as well. Kris watched and read too, and was intrigued. I was sold. To me, it was the labor economic and self-sustaining system that I was looking for. Here's was my first design stab;
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File comment: First Indoor design
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Then she went to Epcot with the boys while on a work trip in Orlando, and from that moment she was sold. So much that she was talking a local commercial operation... eventually. (never seen that before) So, we agreed on taking it in stages,
Stage 1 - Indoor Herb, Salad and Tomatoes
Stage 2 - Outdoor system designed to provide food for our family of four.
Stage 3 - Look into designing and building a small local organic grow opportunity.
At that point we started seriously talking, planning and shopping (for cheap aquariums.)
The Stage 1 Design:It wasn't long before we found a good price on a large (75 u.s. Gal) tank. With the rules of thumb in
http://www.amazon.com/Aquaponic-Gardening-Step-By-Step-Vegetables-Together/dp/086571701X I determined the other sizes. 75gal tanks = 11-15 full-grown fish = 11-15 sf garden.
We both decided that a Chop 2 system was best for the fish, and our indoor system as we were looking to have this be ornamental fish more than not. So I used Sketchup (Google's free 3-D design Program) to layout and size/fit everything.
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We have the 75gal tank pumped to the Gutter garden (Kris wanted to add a 4 teir, 5' wide gutter system for Strawberries, and Lettuces/Spinach. leaving more room for herbs.) draining to the 3-2'x3'x9" concrete mixing tubs auto-siphoning to a 55 gal. sump/tote, which pumps to the tank. We have valves on 1/2" flexible hoses from the pumps, and a ball valve on the 1/2" pvc lines to the grow beds. The idea is to use the 2 valves to even out the flows to the GB, but stagger their hourly drain so one is draining every 20 mins. so the sump pump always has head pressure
After countless trips to both the Blue and Orange box stores, and 1 to the local hydroponic (Flow and Grow) store for Hydroton, I managed to find, price and purchase all the materials locally. We did have to order 1 thing online-uniseals.
The Tables (2'x 6', 2'x3')were built using 2"x6'' boards, with 2"x4" cross braces. I will be setting the cement tubs on these. (I may need to add a 2x6 corral on top for tub side support.)
Lights: Lastly, you'll see that we're missing lights. We are still debating how best to do this. I think in a money-is-no-object world we both want an LED system. But after putting in over 1G into this (half on the auqarium and support equipment and ~35% in hydroton), I'm not interested in putting another 300-600 in lights on a test system. So my vote is 2-4' Flourescent strips with 2 bulbs each. for $80. Kris suggested having a bank of LED grow spot lights and regular spot lights mixed in a row with a reflector. I could make it for around $160 the 4-45w grow LED spots for $100. Any advice/opinions on this?
Water Test: (4/3/14)The uniseals came in Monday the 24th of March. The system was ready to water test by the 30th.
We set the system up in the garage (for overflow control) without the tank for a general leak test.
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File comment: System Ready for Watertight test
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The Rain Gutters Failed.
It just meant that we had to caulk the ends and drains. The rain gutter system we built, was based on a Blue box idea plans, using the Raingo system which have a gasketed end caps. I expected the caps to hold water (as it was all the Raingo system). I was wrong.
I need to build a support for the sump as it bowed out Big-Time. I'm planning on the sump cage having wheels as I don't want to try and drag a partially fill sump across my hardwood floors. I cringe just hearing the small particles scraping gouge marks into the finish.
In the mean time I'm starting to plan out the scope and location of stage 2. With IBC for the Tanks, and gravel for the media at 20% the cost, it should be very cost effective.
Water Test, PART 2: Last night I caulked the gutters and drains. I think we'll be set to re-test tonight. If all goes, well, we move it in doors and begin to cycle.
Audience participation:Does anyone have thoughts on wheels for the GB tables?
What are your thoughts on low-cost lighting?
And if you are near Fayetteville NC, where did you get your fish? and which ones?