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Ryan
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Posted: Mar 27th, '14, 19:48 |
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Joined: Dec 16th, '10, 22:40 Posts: 973 Location: Florida, US Gender:
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Location: Florida, US
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It's expensive but you plumb a second pump in parallel with a check valve after the outlet. Have a flow switch on the outlet of your main pump, going to a relay which leads to the secondary pump. If flow drops below your preset level, pump #2 kicks on. If #1 comes back online, the flow rate increases which shuts off pump #2. You can also do this with 2 float switches placed in precise spots in the sump.
For air it's the same deal, just substitute the flow switch for a pressure switch.
Hope this helps!
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ivansng
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Posted: Mar 27th, '14, 22:39 |
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Joined: May 13th, '09, 21:28 Posts: 2126 Gender:
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Location: Southern River, Western Australia
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Well when you start thinking about the things that can possibly go wrong, it is very easy for one to over engineer something very basic. And very often over engineering something brings new risks that you need to mitigate again and you add more and more until it becomes a very complex system. Put simply, I don't have a backup system for the water pump. Air, I do because the fish need air more than water quality. Doing a risk assessment, what happens if the water pump fails and you are not around to detect that failure? Consequence is that there could be multiple fish fatalities if the water quality gets bad enough. Frequency of the water pump failing when you are not around? The answer to this question could be different for different people. For me, we don't go away much, and I only had a water pump failure once in 2-3 years. I think with the consequence and the frequency, I could possibly say that the risk could be between intermediate and low. I don't feed the fishes if I go away for two weeks and I tend pay more to buy a reliable water pump like Laguna. Those two are additional layers of protection that I can take credit for. So I think I would class the risk of a water pump failing at the same time when I am not around and for the water quality to get bad enough to affect the fishes due to no feeding, the risk is considered low or ALARP (as low as reasonably practical).
And since you might laugh at my way of reasoning, you should probably know that many industrial facilities and gas plants are built with the same level of risk assessment and mitigation. Nothing is built to make it extremely fail proof.
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Charlie
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Posted: Mar 28th, '14, 09:01 |
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Joined: May 6th, '11, 12:06 Posts: 12206 Gender:
Location: Northern NSW
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As part of my job I build, monitor and maintain maintenance strategies and life cycle componentry for heavy mobile equipment. In its raw sense think about every main component on your car has a hour meter and when that component has reached its life expectancy it can be replaced. In the mining industry having components monitored and replaced in a planned manner prevents unwanted downtime, damage and in some cases injury. The frequencies defined for certain components are decided from a collection of OEM recommendations, history and experience. The reality is that there are still unexpected failures, damages and exessive wear beyond control but thats just something that is excepted.
Ive often thought if this methodology would work for critical AP components like air and water pumps but Im not sure if there is enough valuable information out there to come up with something even ball park valuable. There are so many models and designs of pumps and every situation is different when you take into climate, weather, load, design etc etc. In my own experience and from what I have read over time is that in most cases water pumps deteriorate rather than straight up fail.. which would have you think that a periodical change out would be void.
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mattyoga
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Posted: Mar 28th, '14, 09:18 |
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| In need of a life |
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Joined: Aug 21st, '12, 15:28 Posts: 1601 Location: At my desk Gender:
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Location: Coolbellup
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I take the attitude that since it is reasonably practical to plumb a second pump in - and I have one spare so it is there if I need it, so putting in another 3m of pipe and a timer is reasonably practical and therefore should be done. You're right Ivan it depends on the liklihood - I'm away quiet a lot so my likelihood is higher.
case in point - last weekend I was going away to Albany from Friday to Monday - so would be away for almost 4 days. at 6am I do my walk around and final feed to find the pump not working in one of my systems. Luckily I had the spare so did a quick changeover and was on my way. My backup air would probably not last 4 days, so if the pump had failed just after I left, I could have come home to 50 dead silver perch, valued at about $300 based on size. Thats more than the cost of the pump. As a proportion of the overall system cost, an extra $200 for another pump does not seem much to me. However, if I was only ever away for 1-2 days at a time I would be happy to trust just the air pump.
So I now have both pumps plumbed in. Learnt another lesson on why the pump failed. I had my water inlet so that it was below the surface of the FT after 5 mins of pump operation - A clay ball had got into the fish tank and was sucked down into the pump when it switched off, jamming it when it restarted (dry clay balls float!).
So the pump would have been sat there with a locked rotor for a few hours (was pretty warm when I took it out), though after taking out the clay ball, its running again. However its life may have been shortened from running locked rotor like that - but because I'm running two pumps I'm happy to put it back into service. I generally try to stagger my pumps so I have one older one and one newer one together.
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