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PostPosted: Aug 9th, '08, 16:32 
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No worries Rupe ..... I'm staying out of this one as it's getting a little heated. I've been a good boy for months now and trying to keep out of any contoversy.

I will add info links as i find them just so everyone gets valid information.

" Jai yen" as the Thai's would say ,, means cool heart ..... = don't get cranky.


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PostPosted: Aug 9th, '08, 16:59 
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it is exactly for this reason that I spend so much time in phrasing and reprasing before posting, Rupert:
to avoid the atmosphere that is now developing.
Quote:
unless faced with pedantisim... spin-doctory... or bullshit...

I refuse to fight these allegations. If you consider my efforts to clearly express myself as such, go ahead.
from your first post in this thread:
Quote:
I'll admit to having only skimmed most of this thread

Quote:
I seem to be missing the point...

the article mentioned is not about bilge pumps but about modified bilge pumps (to my opinion that is a huge difference).
if you insist on hammering on the idea that a modified bilge pump stays a bilge pump,
I will gladly grant you that.
Can we go back to subject?

Frank


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PostPosted: Aug 9th, '08, 17:20 
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thanks for the links, Chappo
very interesting

frank


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PostPosted: Aug 9th, '08, 17:53 
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This link is quite comprehensive and includes info on most pump types including the air-lift and propellor / Axial types.
A fair bit of reading but a good source of accurate information,.....

http://edis.ifas.ufl.edu/WI001


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PostPosted: Aug 10th, '08, 07:52 
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while searching (for weeks now) for a suitable motor to make my own propeller pump, today I decided to dismantle a small heating fan to find out the characteristics of the motor and noticed the brand name.
With that I found this site:
http://www.johnsonmotor.com/
These guys must be one of the major (small) motor manufacturers both for automotive and for industrial applications.
And they are honest: almost with each type, the power efficiency of the motor is mentioned at different loads.
Browsing through their catalogue, I have found efficiencies varying from 40 to 80%.
What is also shown is that if the motor is not used at it's designs best efficiency load, the motor efficiency drops down dramatically.
This is completely new to me.
This means that a lot of the INefficiency of small pumps could simply be due to inappropriate motor choice.
This logically leads me to think that not only must all pumps and blowers be used for the exact purpose they were designed for, but also the characteristics of the motor are of utmost importance.

frank


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PostPosted: Aug 10th, '08, 08:27 
Seriously, this cant be healthy.
Seriously, this cant be healthy.
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From reading around the web, many sites suggest the points on a graph where water flow and power input cross is the most efficient.


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PostPosted: Aug 10th, '08, 09:12 
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Not always OBO :) That is a really interesting graph and explanation on that site. http://www.johnsonmotor.com/Performance ... 266.0.html


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PostPosted: Aug 10th, '08, 09:15 
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Not sure about my last post :? Still interesting.


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PostPosted: Aug 10th, '08, 22:28 
Seriously, this cant be healthy.
Seriously, this cant be healthy.
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Ok so having read this thread from start to finish I've got a question.

I want to lift water 10,000L/hr 1.4m straight up from my sump and into my FT. Therefore the only friction loss will be one elbow at the top and the bottom connected to the pump.

What pump should I use. I allready knew that axial pumps are efficient pumps at low heads but where do I get a pump for my particular application?


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PostPosted: Aug 11th, '08, 00:23 
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i'd say a propellor pump ,, relatively low - head ..... but GET RID of that elbow ..... smooth curves are your friend....


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PostPosted: Aug 11th, '08, 06:42 
Seriously, this cant be healthy.
Seriously, this cant be healthy.
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Heat the pipe with an air gun, and gently bend :cheers:

A pondmax tornado pump would be ideal for you, if you cant find a propellor pump.

http://www.rockaroundtheblock.com.au/product.asp?pID=649&cID=63

Flow at 1.0m: 7320L/hr
Flow at 1.2m: 6910L/hr
Flow at 1.4m: 6500L/hr
Flow at 1.6m: 6070L/hr
Flow at 1.8m: 5610L/hr


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PostPosted: Aug 11th, '08, 07:45 
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here are the figures for this pump:

Tornado 10000
per hour per minute head in m head in bar pump effect input efficiency
9540 l/hr 159 l/min 0.20 m 0.020 bar 0.00530 kW 0.135 kW 3.9%
9180 l/hr 153 l/min 0.40 m 0.040 bar 0.01020 kW 0.135 kW 7.6%
8500 l/hr 142 l/min 0.60 m 0.060 bar 0.01417 kW 0.135 kW 10.5%
7800 l/hr 130 l/min 0.80 m 0.080 bar 0.01733 kW 0.135 kW 12.8%
7320 l/hr 122 l/min 1.00 m 0.100 bar 0.02033 kW 0.135 kW 15.1%
6910 l/hr 115 l/min 1.20 m 0.120 bar 0.02303 kW 0.135 kW 17.1%
6500 l/hr 108 l/min 1.40 m 0.140 bar 0.02528 kW 0.135 kW 18.7%
6070 l/hr 101 l/min 1.60 m 0.160 bar 0.02698 kW 0.135 kW 20.0%
5610 l/hr 94 l/min 1.80 m 0.180 bar 0.02805 kW 0.135 kW 20.8%
5160 l/hr 86 l/min 2.00 m 0.200 bar 0.02867 kW 0.135 kW 21.2%
4720 l/hr 79 l/min 2.20 m 0.220 bar 0.02884 kW 0.135 kW 21.4%
4300 l/hr 72 l/min 2.40 m 0.240 bar 0.02867 kW 0.135 kW 21.2%
3920 l/hr 65 l/min 2.60 m 0.260 bar 0.02831 kW 0.135 kW 21.0%
3610 l/hr 60 l/min 2.80 m 0.280 bar 0.02808 kW 0.135 kW 20.8%
3300 l/hr 55 l/min 3.00 m 0.300 bar 0.02750 kW 0.135 kW 20.4%
2840 l/hr 47 l/min 3.20 m 0.320 bar 0.02524 kW 0.135 kW 18.7%
2400 l/hr 40 l/min 3.40 m 0.340 bar 0.02267 kW 0.135 kW 16.8%
1960 l/hr 33 l/min 3.60 m 0.360 bar 0.01960 kW 0.135 kW 14.5%
1580 l/hr 26 l/min 3.80 m 0.380 bar 0.01668 kW 0.135 kW 12.4%
1200 l/hr 20 l/min 4.00 m 0.400 bar 0.01333 kW 0.135 kW 9.9%
720 l/hr 12 l/min 4.20 m 0.420 bar 0.00840 kW 0.135 kW 6.2%
240 l/hr 4 l/min 4.40 m 0.440 bar 0.00293 kW 0.135 kW 2.2%

greetings

frank


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PostPosted: Aug 11th, '08, 12:49 
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Quote:
Heat the pipe with an air gun, and gently bend :cheers:

IF you need a bend, first fill the tube with sand, then heat the pipe with an air gun, then gently bend.
But it is better to over dimension the standing pipe and pump up to a wider open gutter, then let gravity do the rest: that is the most efficient.

frank


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PostPosted: Aug 11th, '08, 22:19 
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I hope you didn't all think I had given up on this discussion :P Just been away...

Frank, I don't know how it is that you can say something without any real supporting information and flag it as fact, whilst if anyone else does the same, it is fiction. Your style of argument intrigues me?

Since you have let me in on a secret, I will let you in on one - the centrifugal pump in the comparison that I have used to try to illustrate where an Airlift pump works more efficiently, was designed for a head height from 0 m to 2.5 m, with one of the stated designs of the pump being recirculation (zero head - this is height above water level - just to be clear).

Since I can see now that you are not willing to accept anything but your own heresay, I provide the following to hopefully loosen your grip...even if only a little. It is a large quote, but there are parts of it that others will find useful - unfortunately I cannot access/find the original studies, but they have been cited widely:

Quote:
Reinemann, et al. (2002), Demonstration of Airlift Pump and Lignocellulosics in Recirculation Aquaculture Systems, Research Report, 205-1, Energy Center of Wisconsin.

Air Lift Pumps
Recirculation aquaculture is energy intensive because water must move continuously through the system to remove wastes and replace oxygen. The standard method of moving water is the use of a centrifugal pump. An alternative pumping system is the airlift pump, which uses the buoyancy produced by entrained air bubbles to lift water. Studies by Reinemann (1987), Turk et al (1991), and others indicate that use of the airlift pump is substantially more energy efficient for moving water under low-head conditions than centrifugal pumps. The economic benefits of the airlift pump are further increased when the electrical requirements for aeration, carbon dioxide removal, and foam fractionation are considered. The airlift pump does all of these simultaneously, whereas separate component systems are required when standard pumps are used. Energy usage for a combination pumping and aeration are approximately one-third the cost of a conventional pumping system (Reinemann et al., 1987).

The airlift pump has other important benefits to the aquaculturist. Capital costs are significantly less than that for standard electrical (i.e., centrifugal) pumps. The simplicity in its design—there are no moving parts—means that maintenance costs are also low.

Despite the fact that the existing body of research indicates that the airlift pump is under most instances the preferred system for recirculation aquaculture, the aquaculture industry is generally biased against investment in culture systems employing the airlift pump. The reasons for this are lack of awareness of its inherent advantages, lack of available systems that employ the airlift pump, and performance deficiencies in instances where they are used. The simplicity in its design—made mostly from PVC pipe—makes it less profitable to market relative to standard electrical pumps. Most of the major supply catalogs for the aquaculture industry do not market airlift pumps. Furthermore, companies that sell package aquaculture systems typically use electrical pumps. The majority of recirculation aquaculture systems are not designed to take advantage of the efficiencies of the airlift pump. Changes in hydraulic grade line through the system are typically too great. This is done as a cost saving measure (when using centrifugal pumps) to avoid the use of multiple pumps. Conversely, multiple airlift pumps are not a significant cost consideration; they are actually necessary to maintain the hydraulic grade line within the optimal range of the airlift pump. Furthermore, where airlifts are employed, the design of the airlift typically employed does not maximize its performance capabilities. For instance, the flow rate is typically less than optimum because the lift is either too high or the pipe diameter-to-rise is too large. Hydraulic efficiency is also reduced when obstructions such as air stones are placed in the airlift tubes.


I have some details indicating efficiencies of up to 70-80% for airlift pumps - but I'm not going to follow up on that - too time consuming and it will probably be wasted info...

Moving away from airlift pumps...

One thing that hasn't been mentioned in this discussion is that in general large pumps are much more efficient than smaller pumps. This is due mainly to the mechanical and frictional losses involved. Picture a 1 meter diameter pipe and a 20mm diameter pipe - how much more friction do you think there is in the smaller pipe in proportion to the water flow - similar frictional losses occur inside smaller pumps. I only quickly looked at some of the links that Chappo provided - most are discussions around larger pumps. I'm just trying to flag that what is written about large pumps may not necessarily be meaningful for much smaller pumps. I think in your quest for the holy grail of pumps Frank, you need to set your sights a little lower for the achievable efficiency of a typical AP sized pump. Understand that I agree that propeller/axial pumps are most likely the better choice in some situations, but not necessarily all. As I think Lynx suggested, the right pump for the right job is a much better approach than simply looking for maximum efficiency...

A quick revisit of the airlift pump - the above does not apply to airlift pumps - they have a completely different set of rules...

Hope you find the above of some use.


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PostPosted: Aug 12th, '08, 01:16 
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Myles,
this is the second personal attack I have to counter on this thread, while I have always stayed civil and still am.

My conviction is solely based on the research I have done so far, and I can promise you it has been very intensive.

I like a challenge, so I study every post very intensely.

And I constantly question my own results as a challenge to myself.

So far I have been the only one to provide facts and figures (which have sometimes been backed up by others, some hesitantly, others overtly).

I have provided you all with a tool to calculate pump efficiency and check what manufacturers write.
We all know they tend to illuminate their product's sunny side and to obscure anything which might question this.
More: this tool allows you to check your own impressions and adjust them.

I have done so in all serenity, but with constancy.
I know it is hard to have your beliefs shaken (I am experienced at this, believe me, I could tell you stories. :colors: ).

I too have read the papers quoting other "widely cited" papers that pretend airlift pumps can reach an efficiency of 70%.
Unfortunately I have no access to the originals unless I pay for them.
But why should I pay for them?
Let me tell you why I don't:
If airlift pumps would be efficient (and I truly am ready to accept this, but not solely on the manufacturer's word), surely other papers would confirm this.
So far I have found not a single one: if put to the test, the ice has shown much too thin for each and every one of them.
And if I would have found but one single paper to acknowledge this efficiency, rest assured I would have bought the original papers.

Because I want to know, not to assume.

I have backed up my findings with arguments, elaborate explanations and calculations.
the only thing I have "flagged as fact" is the results of these calculations.
Too bad they are not in favor of airlift pumps.

I have tried to contact the few manufacturers of airlift pumps (in fact I found only one who pretended to be soo much more efficient than all others, namely Geyser pumps), asking them for more information.
(while I had noticed several contradictions on their website, I didn't mention this, for them not to think I am an enemy).
Because, much as you might think so, I am not.
I am merely in search of the truth (NOT the holy grail).
If faced with facts and figures that prove me wrong, I will gladly admit that I was erroneous (but not without checking :lol: ).

They (Geyser pumps) simply ignored me.

You have not let me into a secret (much as you seem to believe), quite the contrary: my experience with pumps is substantial.
Let me explain:
You are confounding design with performance.
ALL pump manufacturers will show graphs from zero to maximum head. Those are called performance charts.
In industry, bona fide manufacturers always show a connected graph on which you can read energy efficiency (that is how you select the corn from the chaff).
Only from the combination of these graphs you can deduct for what head and flow a pump is truly designed.
Else you MUST calculate it.
see this paper on pump charts:
http://www.oznet.ksu.edu/library/ageng2/L886.PDF

I never described anyone's contribution as "fiction", nor even insinuated it to be, merely pointed out it lacked facts and figures.

I'm sorry if you don't like my style.

Though it might sometimes sound "harsh" (but isn't that too often the opposition's perception?), it is never meant that way.
And I wonder why you consider it offensive or even "intriguing".
Unless you are opposed to me exposing what I have found.
I would describe it as "accurate".

So far I have had no problems with your style, as you stayed civil.
Let's keep it that way.

Don't shoot the piano player.
If anything, play a better tune.
If not, just sit back and relax and enjoy the music.
I'm sure a silent majority is doing so.

If airlift pumps are the most efficient, I want airlift pumps !!!
Just show me they are, because I have not found any evidence of this, to my own regret.

No hard feelings :cheers:

Frank


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